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Rambler's Top100

Food processing Industry №10/2014

The Outcome of the Food and Processing Industry in January-July 2014

MODERN EQUIPMENT FOR FOOD PRODUCTION

Ivashov V.I., Zakharov A.N., Kapovskiy B.R., Kozhevnikova O.E.Equipment for Steam-Vacuum Raw Meat Defrosting

  Key words
yield, frozen block meat, import substitutioninnovative technologies, meat processing equipment, steam vacuum mixer PVM-1.

Abstract
The modernization of production facilities meat processing plants and equipping them with modern equipment are extremely important. The market for the suppliers of meat processing equipment leading positions are occupied by foreign manufacturers. In The Gorbatov's All Russian Meat Research Institute developed automatic production line of sausages from frozen block of meat. The composition of this line is parvaquone stirrer. Defrost in an environment saturated water vapor under low pressure allows not only to avoid loss of product, but also to increase the output of raw materials, and thus power consumption is reduced. Developed in The Gorbatov's All Russian Meat Research Instituteparvaquone mixer will be interesting to meat processors not only the line, but as a separate piece of equipment.

References
1. Maksimov D.A. et al. [Sausage production of the 21th century without cutter and top]. Myasnaya industriya, 2012, no. 9, pp. 20-24. (In Russ.)
2. Lisitsyn A.B. et al. [Shredding frozen block meat by method of milling]. Vse o myase, 2013, no. 4, pp. 42-46. (In Russ.)
3. Ivashov V.I. et al. [The modern practice of processing frozen raw meat]. Vse o myase, 2014, no. 2, pp. 24-29. (In Russ.)
4. Yakushev A.O., Bredikhin S.A., Maksimov D.A. [Analytical research of pairs-vacuum defrosting raw meat]. Vestnik VGTA, 2011, no. 1, pp. 45-49. (In Russ.)
5. Yakushev A.O., Bredikhin S.A., Maksimov D.A. [Equipment for defrosting meat under vacuum]. Myasnaya industriya, 2009, no. 11, pp. 14-16. (In Russ.)
Authors
Ivashov Valentin Ivanovich, Doctor of Technical Science, Professor, Academician of RAS,
Zaharov Alexandr Nikolaevich, Candidate of Technical Science,
Kapovskiy Boris Romanovich, Kozhevnikova Olga Evgenievna,
The Gorbatov's All-Russian Meat Research Institute,
26 Talalikhina st, Moscow, 109316, Russia, This email address is being protected from spambots. You need JavaScript enabled to view it.



Minaeva T.V., Minaeva L.V., Alexeev G.V.Simulation of Short-Term Storage Unit of Fruits and Vegetables of a Spherical Shape by Means of COMSOL Multiphysics

  Key words
storage; storage of fruits and vegetables; cooling; modeling; COMSOL Multiphysics.

Abstract
This article describes the design of the device that implements short-term storage of fruits and vegetables a spherical shape by minimizing losses during cooling due to the development of new design and simulation software environment using COMSOL Multiphysics. This modeling allows us to consider various refractive and storage conditions and select the optimum values of the process. When storing fruits and vegetables are increased requirements for food safety of their properties, and hence the reliability and dependability of machines and devices. The developed model relates to the field of technical equipment for storage of various fruits and vegetables for use in the food and canning industry, as well as in the service sector, for example, for the preparation of carbonated beverages with pulp.

References
1. Minaeva T.V., Minaeva L.V. [Designing device of long-term storage of vegetables and fruits]. III Mezhdunarodnaya nauchno-tekhnicheskaya konferentsiya "Novoe v tekhnologii i tekhnike funktsional'nykh produktov pitaniya na osnove mediko-biologicheskikh vozzrenii" [The 3rd Intern. scientific and technical conf. "Innovations in technology and technique of functional food products on the basis of medical and biological views"], 2013, no. 1 (13), ISBN 978-5-00032-021-1, pp. 298-299. (In Russ.)
2. Minaeva T.V., Alekseev G.V. [Development of the device of long storage of citrus fruits by minimization of losses during cooling]. Nauchnyi zhurnal NIU ITMO, Ser. "Protsessy i apparaty pishchevykh proizvodstv", 2013, no. 2 (13).
3. Alekseev G.V. et al. Matematicheskie metody v pishchevoi inzhenerii: ucheb. pos. [Mathematical methods in food engineering], St. Petersburg, 2012.
4. Alekseev G.V., Golovatskii G.A., Krasnov I.V. [Some directions of efficiency increase of technological equipment for processing food raw materials]. Izvestiya Sankt-Peterburgskogo gos. universiteta nizkotemperaturnykh i pishchevykh tekhnologii, 2007, no. 3, p. 52. (In Russ.)
5. Alekseev G.V., Khrushkova E.N., Krasil'nikov V.N. [Possibilities of application of membrane processes for the production of a functional purpose products]. Vestnik Mezhdunarodnoi akademii kholoda, 2010, no. 3, pp. 32-37. (In Russ.)
6. Aret V.A., Alekseev G.V., Verboloz E.I., Kondratov A.V. [Studying modes of cavitational destruction of food raw as an element of nanotechnology]. Izvestiya Sankt-Peterburgskogo gos. universiteta nizkotemperaturnykh i pishchevykh tekhnologii, 2007, no. 3, p. 29. (In Russ.)
7. Alekseev G.V., Danilenko E.A. [Possibilities of modeling grinding additives for functional food products]. Vestnik Mezhdunarodnoi akademii kholoda, 2011, no. 2, pp. 16-18. (In Russ.)
8. Alekseev G.V., Zharikova N.B. Osnovy teorii resheniya izobretatel'skikh zadach: ucheb. pos. [Fundamentals of the theory of inventive problem solving]. St. Petersburg, St. Petersburg State University of refrigeration and food technology Publ., 2004.
9. Alekseev G.V., Bridenko I.I. Virtual'nyi laboratornyi praktikum po kursu "Mekhanika zhidkosti i gaza": ucheb. pos. [Virtual laboratory practical course "Fluid and gas mechanics"], Saratov, 2013.
Authors
Minaeva Tatiana Viktorovna, Post-graduate Student,
Minaeva Lidia Viktorovna, Post-graduate Student,
Alekseev Gennadiy Valentinovich, Doctor of Technical Science, Professor,
St. Petersburg National Research University of Information Technologies, Mechanics and Optics,
9 Lomonosova st, St.Petersburg, 191002, Russia, This email address is being protected from spambots. You need JavaScript enabled to view it.



Optimization of Pump Parameters. How to Save Energy on Milk Production

Zhirov M.V., Sovlukov A.S., Goncharov A.V., Magomedov N.M. Thermo-Independent Microwave Device for Determining the Alcohol and Sugar Content in Aqueous Solution

  Key words
solution; water; alcohol; sugar; content; temperature; measurement; device; microwave.

Abstract
Determination of alcohol and sugar content in water solutions including juices and beverages is important under production of such food products. In this case it should be taken into account that significant change of temperature and composition of a monitored liquid within the volume of a technological tank takes place. Microwave device for determination of alcohol and sugar content in a food a water solution (in wine, juice, etc.) simultaneously is considered. The device has two measuring channels. In these channels power of electromagnetic waves propagated through layers of a monitored liquid at two fixed frequencies in two different frequency ranges is measured. Joint functional processing of these power values in the computer unit of the device is done. Measurement at a fixed frequency of the range ~ 8 ÷ 10 GHz is done using a sensing element as hollow circular metal waveguide with excited wave of a lower waveguide type while measurement at a fixed frequency of the range ~ 2 ÷ 4 GHz is done using a sensing element as coaxial line section with excited basic wave. In the hollow waveguide and the section of coaxial line a corresponding measuring cell is installed limited at each end by matching dielectric windows and occupying all the cross-sections of both waveguide and coaxial line section. The waveguide and the coaxial line are placed coaxially, the first one inside the second one. Outer surface of the hollow waveguide serves as inner conductor of the coaxial line. Such mutual location of the waveguide and the line section provides ability to monitor physical properties of a liquid in the same local area within the volume of a technological tank. Measurement accuracy is improved due to monitoring of the same local volume within a tank and at the same temperature.

References
1. Gagarin M.A. Progressivnaya tekhnologiya shampanskikh vin [Progressive technology of champagne wines]. Moscow, Krugozor-nauka Publ., 2003. 320 p.
2. Valuiko G.G., ed. Spravochnik po vinodeliyu [Handbook on winemaking]. Moscow, "Tavrida" Publ., 2000. 624 p.
3. Akhadov Ya.Yu. Dielektricheskie parametry chistykh zhidkostei [Dielectric parameters of pure liquids]. Moscow, MAI Publ., 1999. 856 p.
4. Viktorov V.A., Lunkin B.V., Sovlukov A.S. Radiovolnovye izmereniya parametrov tekhnologicheskikh protsessov [Radiowave measurements of technological process parameters]. Moscow, Nauka Publ., 1989.
5. Meriakri V.V., Chigryai E.E. [Determination of the alcohol and sugar content in the aqueous solutions using the centimeter and millimeter waves]. Elektromagnitnye volny i elektronnye sistemy, 2004, no. 1, pp. 55-58. (In Russ.)
6. Semenov N.A. Tekhnicheskaya elektrodinamika [Technical electrodynamics]. Moscow, Svyaz' Publ., 1973.
Authors
Zhirov Mihail Veniaminovich, Doctor of Technical Science, Professor,
Sovlukov Alexandr Sergeevich, Doctor of Technical Science, Professor,
Goncharov Andrey Vitalievich, Candidate of Technical Science , Associate Professor,
Magomedov Nizamutdin Mallarfdzhabovich, Candidate of Technical Science, Associate Professor,
Moscow State University of Technologies and Management named after K.G. Razumovskiy
73 Zemlianoy Val st, Moscow, 109004, Russia, This email address is being protected from spambots. You need JavaScript enabled to view it.



Steam Boilers

Interview with an Expert

Optimization of the Process of Pasteurization of Juice

NUTRITION AND HEALTHY

Skorkina I.A., Sukhareva T.N., Tretyakova E.N.Getting Milk Beverage of Functional Purpose with Natural Additives

  Key words
skim milk; stevia; apple sauce; products of functional purpose; compositional mixture; dairy beverage.

Abstract
The results of investigation on the development of technology of dairy beverage enriched with natural plant additives which make it possible to increase biological and nutritional value, to improve organoleptic and physical and chemical characteristics of final product qualits, to increase preservation period and to expand the assortment of products of functional purpose are represented in this article. Technological scheme of the product has been made.

References
1. Rogov I.A., Titov E.I., Tikhomirova N.A. [Perspective directions of processing secondary dairy resources]. Pererabotka moloka, 2010, no. 2. (In Russ.)
2. Krus' G.N. et al. Tekhnologiya moloka i molochnykh produktov [Technology of milk and dairy products]. Moscow, KolosS Publ., 2008.
Authors
Skorkina Irina Alexeevna, Doctor of Agricultural Science, Docent,
Sukhareva Tatyana Nikolaevna, Candidate of Agricultural Science, Docent,
Tråtyakova Elena Nikolaevna, Candidate of Agricultural Science, Docent,
Michurinsk State Agrarian University,
101, Internatsionalnaya St., Michurinsk, Tambov Region, 393760, This email address is being protected from spambots. You need JavaScript enabled to view it.



Slyusarevskaya I.V., Kalashnova T.V.Botanical Description, Morphological Structure and Merchandising and Technological Evaluation of Artichokes

  Key words
artivhokes; sweet vegetables; botanical; morphological; tovarovedno-technological assessment; food value.

Abstract
The role of dessert vegetables is shown in article in a delivery of the person, discusses the issues of vegetable-growing evolution in Stavropol region; deals with the main objectives focused on the formation andsaturation of the domestic consumer market with vegetable products and its promotion to the Russian market.
Vegetables are one of the most important and essential food products. Vegetable crops occupy a special place in the food balance, providing the human organism with useful nutrient materials. Therefore, their production should be increased in the future.
Balanced metabolism is determined by full value nutrition, where the consumption of plant origin food - the carrier of all bioactive substances, plays the major role.
In this regard, extensive research on the development of technology and quality product expansion based on plant raw materials demonstrates extra relevance.
Main object of research of dessert vegetables is updating of the range of the food products recommended for trade enterprises and public catering.
Artichokes belong to group of dessert vegetables which are a source of biologically active agent with the high content of polyphenolic connections, in particular flavonoids. The botanical, morphological and tovarovedno-technological assessment of artichokes was carried out. Gives a brief analysis of vegetables nutritional value.
In conclusion we must say that artichokes can serve as a promising raw material for processing and food industries, and thereby update the range of food items that are recommended for catering facilities on the basis of organic nature raw materials and possessing a lowered caloricity.

References
1. Kamaev I.N., Kamaeva A.N. Malorasprostranennye ovoshchnye kul'tury na Stavropol'e [The least widespread vegetable crops in the Stavropol region]. Stavropol', Knizhnoe izdatel'stvo, 1992. 144 p.
2. Luneva I.L., Chelombit'ko V.A., Frolov P.A. [Some results of the prickly artichoke culture in the North Caucasus]. Region. konf. po farmatsii, farmakologii i podgotovke kadrov [Proc. of the Region. conf. on pharmacy, pharmacology and training programme], Pyatigorsk, 1999, 54. (In Russ.)
3. Orlovskaya T.V., Luneva I.L., Chelombit'ko V.A. [Study of Cynarascolymus carbohydrates]. Khimiya prirodnykh soedinenii, 2007, no. 1, pp. 89-90. (In Russ.)
4. Duborasova T.Yu. Sensornyi analiz pishchevykh produktov [Sensory analysis of food products]. Moscow, Marketing Publ., 2001. 184 p.
5. Ratushnyi A.S., ed., Khlebnikov V.I., Baranov B.A. et al. Tekhnologiya produktsii obshchestvennogo pitaniya: v 2 t. T. 1. Fiziko-khimicheskie protsessy, protekayushchie v pishchevykh produktakh pri ikh kulinarnoi obrabotke [Technology of public catering products: in 2 vol. Vol. 1. Physico-chemical processes occurring in food products in their cooking]. Moscow, Mir Publ., 2004. 351 p.
Authors
Slyusarevskaya Irina Viktorovna, Graduate Student,
Kalashnova Tatyana Vasilyevna, Candidate of Technical Science,
Pyatigorsk Branch of the North Caucasus Federal University,
56, 40 Let Oktyabrya St., Pyatigorsk, 357500, This email address is being protected from spambots. You need JavaScript enabled to view it.



RAW AND ADDITIVES

Lisunova L.I., Tokarev V.S.Energy Value of Byproducts of Quails

  Key words
quail; heart; liver; gizzard; energy value; by-products.

Abstract
Energy value was determined heart, liver and gizzard of quail at the age of 1, 30 and 60 days. Mass of the heart in 30 days increased by 12,0 times and, liver and gizzard of 10,4 and 5,4 times, respectively. In 60 days, 19,5, 14,5, and 8,4 times the daily age. With age, the energy content of the muscle of the stomach does not have differences. In the liver as early as 30 days power value increased by 129,00 kJ. In the heart it increased in only 60 days and was 111,16 kJ.

References
1. Borovskikh N.V. [Evaluation of the competitiveness of poultry products]. Myasnaya industriya, 2003, no. 1, p. 39. (In Russ.)
2. Imangulov Sh.A., Egorov I.A., Okolelova T.M. Metodika provedeniya nauchnykh i proizvodstvennykh issledovanii po kormleniyu sel'skokhozyaistvennoi ptitsy: rekomendatsii [Instructional methods for scientific and industrial researches on the feeding agricultural poultry: recommendations]. Sergiev Posad, VNITIP Publ., 2000. 36 p.
3. Lisunova L.I. [Changing the composition of muscle tissue of quails]. Kombikorma, no. 3, 2006, p. 74. (In Russ.)
4. Polivanova T.M. [Technique of anatomical cutting carcasses of agricultural poultry]. Metodiki nauchnykh issledovanii po fiziologii i anatomii sel'skokhozyaistvennoi ptitsy [Research techniques in physiology and anatomy of agricultural poultry]. Moscow, 1987, pp. 25-27. (In Russ.)
5. Usha B.V., Andrianova T.G., Rimikhanov N.I. [The nutritional value and safety of broiler chicken meat with the addition of protein in the diet]. Nauchnoe nasledie P.N. Kuleshova i sovremennoe razvitie zootekhnicheskoi nauki i praktiki zhivotnovodstva [The scientific legacy of PN Kuleshov and modern development of zootechnical science and practice of animal husbandry]. Moscow, 2004, pp.584-589. (In Russ.)
Authors
Lisunova Lyudmila Ivanovna, Doctor of Biological Science, Docent,
Tokarev Vladimir Semyonovich, Doctor of Agricultural Science, Professor,
Novosibirsk State Agrarian University,
160, Dobrolyubova St., Novosibirsk, 630039, This email address is being protected from spambots. You need JavaScript enabled to view it.



Ulanova R.V., Kravchenko I.K.New Acidity Regulator for the Food Industry

  Key words
whey; dietary acidifiers; lactic acid bacteria; environmental protection.

Abstract
The method of deep microbial processing of dairy whey resulted in producing of microbial protein and acid concentrate (MPAC) with high biological value due to the content in the concentrate of proteins and amino acids was developed. The presence of lactic acid bacteria suppressed the development of undesirable microflora in the digestive system, is the reason for the health properties of the MPAC. The main downside of whey, the basis for MPAC, is the high content of lactose, poorly assimilated by human body, and allergenic milk proteins. Our method allows modifying the whey and eliminating of lactose by the introduction into the technological process the lactic acid bacteria, which are not only actively absorb lactose, but possess high proteolytic activity. The special microbial inoculum (Lact.acidophilus: Str.diacetilactis: Str.thermophilus = 4:1:1) was developed for the whey fermentation. The novel method was tested in the laboratory and technological conditions. Pilot samples of MPAC were obtained at Tashkent dairy factory, Krasnodar AO "Moloko" and Yoshkar Ola milk plant, and their organoleptic characteristics and chemical composition were tested. The MPAC has the primary toxicological passport, allowing its use as flavoring and preserving additive in the food industry. Industrial tests of MPAC as a substitute for food acids were tested for a wide range of confectionery products. The confectionery, obtained with MPAC, had increased flavoring performance and retention periods as compared with the control samples. As a result of the research, MPAC manufacturing process description file and normative and technical documentation were developed, and pastry formulations were composed.

References
1. Radaeva A.I. [Rational reprocessing whey]. Molochnaya promyshlennost', 2001, no. 5, pp. 34-36. (In Russ.)
2. Lokotchenko N.S. et al. [Choosing fermental preparations in order to obtain a milk whey hydrolyzates with low allergenicity]. Fundamental'nye issledovaniya, 2012, no. 11, part 5, pp. 1164-1167. (In Russ.)
3. Golovach G.N., Kurchenko V.P. [Allergenicity of milk and ways of its reducing]. Trudy Belorusskogo gos. un-ta. Ser.: Fiziologicheskie, biokhimicheskie i molekulyarnye osnovy funktsionirovaniya biosistem, 2010, vol. 5, part 1, pp. 9-55. (In Russ.)
4. Rytchenkova O.V., Krasnoshtanova A.A. [Optimizing the production process of enzymatic hydrolysates of whey proteins using proteolytic enzymes]. Fundamental'nye issledovaniya, 2001, no 8, p. 663.
5. [GOST R 51259-99. Milk and dairy products. Method for the determination of lactose and galactose]. (In Russ.)
6. [GOST 5867-90. Interstate standard. Milk and dairy products. Methods for determination of fat. (approved and put into effect the USSR State Standard Resolution of 26.07.1990, no. 2293)]. (In Russ.)
7. [GOST 626-73 3. Milk and dairy products. Method for determination of moisture and dry matter]. (In Russ.)
8. Ulanova R.V., Mavlani M.I. [Application of microbial protein and acid concentrate in the production of wafers]. Khleboprodukty, 2001, no. 3, p. 31. (In Russ.)
Authors
Ulanova Ruzaliya Vladimirovna, Ñandidate of Biol. Sciences,
Kravchenko Irina Konstantinova, Ñandidate of Biol. Sciences,
Institute of Microbiology. SN Winogradsky Russian Academy of Sciences,
Moscow, 117312, ul.60 anniversary of the October Revolution, d. 7, block 2, This email address is being protected from spambots. You need JavaScript enabled to view it. , This email address is being protected from spambots. You need JavaScript enabled to view it.



ENGINEERING AND TECHNOLOGY

Manufacture of Sauces for Caviar Production. New Solutions

FUNCTIONAL ALIMENTARY PRODUCTS

Smirnova N.A., Bessonova O.V. Development of Cottage Cheese Bioproduct and Research of its Quality Indicators

  Key words
cottage cheese bioproduct; fermented creamy bioproof-reader; indicators of quality and safety; nutrition and biological value.

Abstract
Article is devoted to the development and investigation of quality a cottage cheese bioproduct with use of the fermented creamy bioproof-reader. In connection with this new technology developed cottage cheese bioproduct, investigated its quality performance and safety, picked food and biological value.

References
1. Pas'ko O.V., Gavrilova N.B. Nauchnoe i prakticheskoe obosnovanie tekhnologii fermentirovannykh molochnykh i molokosoderzhashchikh produktov na osnove biotekhnologicheskikh sistem: monografiya [Scientific and practical substantiation of technology of fermented milk and milk-containing products based on biotechnological systems]. Omsk, OmEI Publ., OmGAU Publ., 2009. 256 p.
2. [The Russian Federation Government Decree of October 25, 2010, no. 1873-r "Fundamentals of the State Policy of the Russian Federation in the field of healthy nutrition for the period till 2020"]. (In Russ.)
3. Smirnova N.A. Issledovanie i razrabotka tekhnologii tvorozhnogo bioprodukta: dis. kand. tekhn. Nauk [Research and development of curd bioproduct technology: Cand. Diss. (Techn. Sci.)]. Omsk, 2012.
4. Bessonova O.V. [Assortment of dairy products for child nutrition]. Pishchevaya promyshlennost', 2012, no.5, pp. 68-69. (In Russ.)
5. Smirnova N.A. [Fermented cream bio corrector]. Molochnaya promyshlennost', 2012, no. 1. (In Russ.)
Authors
Smirnova Nataliya Anatolyevna, Candidate of Technical Science,
Bessonova Olga Vitalyevna, Candidate of Technical Science,
Omsk State Agrarian University named after P.A. Stolipina,
92, Oktyabrskaya St., Omsk, 644122, This email address is being protected from spambots. You need JavaScript enabled to view it.



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